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The Kluge Foil Stamping Process

Foil Stamping

What’s a Kluge?

A Kluge is an automatic platen press used for foil stamping, embossing, debossing, letterpress printing, scoring, die cutting and numbering. We have a total of 8 Kluge’s inhouse that are constantly running. This blog is going to focus on foil stamping and die cutting on a Kluge.

I am going to walk you through the process from beginning to end. The first step is to mount the die to the platen. The platen is then heated to 250 degrees. We only use copper dies because they provide the highest quality possible.

Kluge

While the press is heating up, we check for position and even impression. The foil is wound through the press and heat and pressure are adjusted based on the artwork and paper stock.

Foil Stamp Printing

Due the amount of coverage for this job, we are stamping 4-up. We would normally run a larger sheet and stamp 8-up but in this case we can’t because we are using pre-kiss cut label stock.

Foil Stamping Process

Then we twist the sheet and stamp the other side.

Die Cuts

As soon as the first press is up and running, we start setting up the second press for the next color. It’s important to run both colors simultaneously to make sure we are in perfect registration. The second color is run the same as the first, 4-up work and twist. It’s a little harder to see the second color – look closely for the thin gold rule.

Die Cut Printer

The next step is to set up a third press to die cut the sheets. I know I said earlier that the sheets were already kiss-cut, so why do we have to die cut? Our customer ordered individual labels not labels on a sheet and in order to give them perfect margins on the finished piece we have to die cut.

Die Cuts Printer

The last step is to take the sheets over to the cutter for a final trim. We just have to box these up and they are off to the customer.

Die Cut Printing

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Sours: https://cannelli.com/the-kluge-foil-stamping-process/

Lot #21: Kluge EHD 14" x 22" Die Cutter with Upgraded Safety Guards and Latches - Click for Video!

The following terms apply to this Online Auction. By participating in this online auction, you agree to abide by these terms and conditions. “Seller” means Boggs Graphics Equipment LLC, the user on the website who is offering the goods for sale.

1. ALL ITEMS ARE SOLD AS IS, WHERE IS, WITH NO WARRANTIES OR RETURNS.

2. Binding Contract. If you are the highest bidder on a lot when the lot closes, you agree to purchase that lot for the hammer price plus the buyer's premium. Please bid with care.

3. Buyer's Premium. You agree to pay a buyer's premium of 9% of the hammer price in addition to the hammer price of any lot you win. This premium will be added to the hammer price in your invoice.

4. Payment. Full payment for any lot must be received by the seller before 2:00PM EST; August 21st, 2018. The seller accepts the following forms of payment: Cash, Cashiers/Bank Check, Money Order, Wire Transfer, ACH (Electronic Check), Business Check, American Express, Discover, Visa, Mastercard, Paypal

5. There will be a 4% Buyers Premium Discount on any payments made by Cash, Cashiers/Bank Check, Money Order, Wire Transfer, ACH (Electronic Check), Business Check

6. Removal. You may not remove or take possession of any lot until the seller receives payment in full for that lot. You must present proof of payment to the seller upon pickup.

7. Removal dates. Lots will be available for pickup on these dates:

- Monday through Friday; 8:00 am to 4:00 pm; Saturdays by Appointment

- All lots must be removed before 4:00 p.m., Friday, September 7th, 2018

- Special Exceptions can be made for large items or bidders loading overseas shipments

8. Preparation of lots. Seller will make reasonable efforts to make the purchased lots accessible to the winning bidder on the dates of removal. Seller will not be responsible for securing or unloading lots once they are loaded at our facility. Any damage or liability caused by incorrectly securing items will be the sole responsibility of the Purchaser.

9. Complete agreement. These terms and conditions, together with any posted notices and/or additional terms provided in the description of any lots within this auction, constitutes the entire terms and conditions on which property listed in the auction sale catalog shall be offered for sale or sold by Seller, and any consignor of such property for whom Seller acts as agent. No oral agreements made between Buyer and Seller shall be valid unless memorialized by both parties in writing. Seller strongly recommends to all bidders to thoroughly inspect all items before the auction on which bidder intends to bid.

10. Auction site. Bidder acknowledges that an auction site is a potentially dangerous place. Flammable, noxious, corrosive and pressurized substances may be present, heavy equipment may be in operation, and eletric circuits may be live. Every person at the auction site before, during and after the auction sale, shall be deemed to be there at his/her own risk with notice of the condition of the premises, the activities on the premises, and conduct of third parties; and the bidder shall so advise his/her agents and employees. No person shall have any claim against Seller, its consignors, agents, employees, directors or principals for any injuries sustained or for damages to or loss of personal property, which may occur from any cause whatsoever.

11. If Seller or its consignor is unable to deliver any lot or any necessary documentation required in respect of any lot, the Purchaser’s sole and exclusive liability shall be the return of any monies paid on such lot.

12. Absolutely NO RETURN of sold goods, NO REFUNDS, and NO EXCHANGES will be permitted.

13. No article shall be removed unless paid for in full and all articles purchased shall be removed within the time period herein provided in the Event Specific Terms & Conditions.

14. Time shall be of the essence. If the Purchaser fails to make payment or remove goods within the time periods herein provided, the Auctioneer may resell the article purchased by auction, private contract or otherwise, as the Seller in his discretion deems advisable. If the Purchaser fails to pay the seller in full for his item by the payment due date, the Purchaser shall owe Seller liquidated damages in the amount of 25% of the hammer price of that item.

15. Buyers may incur an additional packaging fee for all invoices totaling under $1000 for this auction. Each individual item can be palletized on a standard pallet of $25, packaged in a card board box with packing material for $25, placed on a custom pallet for $50, or custom crated for $100. Contact Boggs Equipment for clarification.

Boggs Graphics Equipment, LLC is the "agent of sale" only; we fill out and file NO paperwork to assist with exportation. 

Sours: https://www.wirebids.com/diecutting-and-letterpress/lot/39937/kluge-ehd-14-x-22-die-cutter-with-upgraded-safety-guards-and-latches-click-for-video
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Foil Stamping, Die-Cutting, Embossing

EHD Series (14 x 22)
EHF Series (14 x 22)

 

Lifetimes. With an s. That’s how long our foil stamping machines last.

We offer a wide range of Kluge foil stamping, die-cutting, and embossing products, available at different price points and sizes to fit your company’s unique budget and needs. But each of our machines have at least three things in common:

  • They’re easy to use.
  • They last lifetimes.
  • They produce high-quality, well-built printed products that your customers (and their customers) can count on.

Our machines are multi-generational investments. We know you need a product that you can put on your floor and set in motion without a lot of fuss or extensive user training. You want to minimize maintenance and repair. And you want to guard against customer quality complaints, the likes of which you might have encountered when using substandard foil stampers or die-cutters in the past.

We understand those needs, and we’ve hand-crafted machines that meet each one of them.

Our Foil Stamping, Die-Cutting and Embossing Machines

Every Kluge foil stamping machine is designed to solve a problem for your business, meaning they are efficient, resilient, modern, and lend themselves to a wide variety of printed products.   

ApexFoil: Kluge’s Premier Foil Stamping Machine

The ApexFoil is our preeminent foil stamping machine, capable of creating best-of-class printed materials, from greeting cards and business cards to stationary, folding cartons, labels, book covers, and beyond.

The ApexFoil’s patented Compass™ control system features a touchscreen interface that makes it our most user-friendly foil stamping machine yet.

This intuitive, no-fuss digital panel substantially reduces (and in many cases totally eliminates) the make-ready time for your projects.

apex foil machine

 

Other advanced features in the ApexFoil include:

  • Interlocking safety guards with LED lighting
  • 24/7 programmable heat controls with pre-heat capabilities (further reducing make-ready times)
  • Enhanced safety features
  • Versatile, customizable “3-T” settings that empower you to control time, temperature, and tonnage
  • Much more

Learn more about the ApexFoil foil stamping machine.

The EHD Series (14x22): The Workhorse of the Industry

The EHD embodies Kluge’s history as the global go-to for foil stamping machinery. For more than a quarter-century, it has been the standard by which all presses in its class are measured. It’s even earned a nickname: “the workhorse of the industry.”

Rugged, dependable, and easy to operate, it gets the job done — excellently, consistently, and cost-effectively.

But this isn’t the same machine it was in the 20th century. We’ve made improvements commensurate with technology.

Today’s EHD offers speeds up to 3,300 impressions per hour and comes with delayed delivery, allowing it to accommodate sheets up to 17″x 24.75″ (431mm x 628mm) in size, with up to 40 square inches of die area.

EHD Series 14x22

Advanced features include:

  • Patented Delayed Dwell technology, which allows the EHD to start on impression sooner, bottom out, and remain on impression longer­ (thereby doubling impression time with no loss of production speed and assuring flawless foil separation from the stock)
  • A new, optional, freestanding mobile electronics console, which puts all the press operations in one place for easy access
  • Mechanical Foil Control System, allowing a wide array of foil draw and coverage with highly accurate registration between images
  • Many of the same advanced features found in our larger foil stamping, die-cutting, and embossing machines
  • Much More

Learn more about the EHD Series.

 

The EHF Series (14x22): “The Workhorse+”

This next-generation iteration of the EHD (above) offers all the same features within a stronger main frame, plus stronger platen bolts and heavier side arms for greater impression strength. This press nearly triples the EHD’s preload pressure.

 EHF Series 14x22

Learn more about the EHF Series.

 

Kluge Means Quality: Hand-Built and Backed by History

The quality of a printed product is especially important with foil stamping, die-cutting, and embossing machines. Why? Because the whole reason your customers want foil-stamped, die-cut, or embossed products in the first place is the appearance of quality. So that end goal is something we simply can’t sacrifice.

Even as we work to make our machines easy to use and cost-effective, the one value we never compromise is quality — the quality of the machine itself and the quality of the product it produces.

Indeed, quality is the reason we’ve been the leading brand in our industry since the early 1900s.

Brandtjen & Kluge, LLC began in 1907 and pioneered two game-changing machines (the Model M and Model N) in 1931. We are proud to have stayed at the forefront ever since. Today, thousands of Kluge machines are actively in use at commercial printing companies all around the world.

Each of those machines has been hand-built by an expert in printing press machinery. Your machine will be too. That’s the only way we do things at Kluge. We recognize that our machines are an investment for your company, so they ought to work like one — and last for lifetimes. That’s Kluge quality.

Get a Quick Quote for Your Business

At Kluge, we understand that a foil stamping machine’s value is determined by how much it boosts your business, and each of our systems is designed and assembled with that metric in mind.

Take your printing or finishing business to the next level. Boost your bottom line with a Kluge foil stamping, die cutting, and embossing machine.  

Get a quote for installing the ApexFoil, EHD Series, or any of our products: simply call (800) 826-7320 or contact us online.

Sours: https://www.kluge.biz/foil-stamping/
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